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Captain America Message Board / Captain America Message Board / General Discussion / Cap helmet

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Posted:  24 Jun 2010 17:06
I'm sure some of you have done this before, but I was thinking of buying one of those plastic military helmets and converting it into a Cap helmet. 

If someone has done this before, I'm looking for the best route to go.   For example:  Spray paint to use?, color? (I'd like it a darker blue), do I have to use a primer first?, etc.   

Any advise would help.   I'm thinking of just using a sticker for the "A" on the helmet.   

Thanks all.
Posted:  24 Jun 2010 21:15
Yes, somebody here has made one. They actually made the entire costume. Came out really nice. I belive he showed it step by step. I will try to find the thread.
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Posted:  24 Jun 2010 21:18   Last Edited By: Dell Rusk
The thread is called "Building Cap". Its under Misc. Captain America discussion. 2nd page. Stitches is who was making it.
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Posted:  25 Jun 2010 11:30
Here is a pic of one that Eric "Stitches" made....
http://photos.imageevent.com/fansubs2000/greeneggssam/captainamericacollection/captainamericastatuestoys/websize/IMG_3087.JPG
Posted:  25 Jun 2010 22:41
I remember now.   Thanks guys.   That is a sweet helmet.   The only thing I would personally change would be to make the "A" a bit smaller.   Other than that, awesome.    I just don't have the cash to shell out for him to make me one.   
Posted:  26 Jun 2010 00:34
Stitches is a really cool guy, he'll talk you through it so you can make one yourself.
You are asking to make one from the plastic toy helmets, and the one he made is from an actual helmet from an army surplus store.

Either way, any questions on how to make one yourself he's the guy to ask.
He's really creative, and keeps nothing a secret.
I'll e-mail him and ask him to check out this thread.
Posted:  26 Jun 2010 02:48
I love that helmet. I think I'm going to try and make one also. Maybe go for a battle used version.
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Posted:  26 Jun 2010 14:42
Okee dokee. got an email from my friend sam that said i was needed here. I want to say first that regardless of how you go about it, this takes a lot of time and work. no way around it. Now, having said that i would like to kindly suggest that if your going to put the work in, go pimp. Get a steel helmet! trust me. they are easy to find and pretty inexpensive. it looks so much better. just hit up the army surplus dude in your area.


ok, when you get the helmet, you'll want to sand it down a bit. just to get any dirt or impurities off it and to make it a bit rough.

you'll want to get a blue spraypaint. (if you use a plastic helmet, be sure it's a plasticote paint) the spraypaint will serve as your primer. spraypaint is never even in shade so just spray a base coat over the helmet. dont worry about how it looks. be sure you dont put it on too thick or you'll get runs and that sucks to fix!!

After that, your going to paint the entire helmet again in acryllics. just hit up wal-mart and get whatever shade of blue strikes yer fancy. my helmet is royal blue. the one i made for sam is navy blue. if you paint it and you want it darker, mix ONE DAB of black at a time till you get the desired shade. If you use too much black, you'll get a shiity grey color. not cool. one dab at a time. Be sure to use a large soft hair brush to apply the acryllic or you'll have brush strokes everywhere. also be sure to paint in the same direction all around.
Posted:  26 Jun 2010 15:06   Last Edited By: stitches75
once your done with that, let your sexy blue helmet sit for at least 12 hours so all the paint dries totally! (if you mess up the base painting, don't worry. wipe out the bad area and just paint it again till ya get it how you like it.)

Detailing: don't use a sticker my man! paint it up! your gonna need white, red and black acryllic paint markers! (wal-mart. cheap) ok, to do the "A", put the helmet on your noodle and stand in the mirror. just draw a rough A on it to get your centering and desired size correct. take off the bucket. Bubble out the letter by going about a half inch either side of each scratch line. don't worry if it's messy on the edges. if you look at the pic sam posted, you'll notice a black border around the 'A". that is to mask the rough spots. just mess with it till ya get it right. if you mess it up, wipe it out and do it again.

ok, i put the red circle and stripes on the back like he had in 'ultimate avengers". this is totally optional. If you choose to do it, take the cap off a large pill bottle. use it as a stencil for your circle. use any flat edge to do the striping. i used my F.O.P. card. lol! i freehanded the star but if you want to be safe, just print one out and stencil it. the circle gets painted red, the star and striping are white. use the paint markers for prescision. again, border everything in black so it's smooth like miles davis!

The leather straps i just ripped off one of my fiancees old purses but you can find em at any fabric store. just be sure they are no thicker than one ince. apply them with wood glue! it's strong enough to hold em on but you can still rip it off if you mess up and need to re-apply. NO CRAZY GLUE! you get one shot with that. if you use crazy glue and you mess up, kiss your paint job goodbye.


Dell Rusk, If you want to do this with battle damage, follow all the above but when you spraypaint, use a silver instead of blue. take strips of masking tape and lay them on wax paper. take a razor and cut the hell out of the tape till you have slivers. after you paint the helmet silver, lay the slivers of tape everywhere on the bucket. paint the entire thing up. then, very carefully, peel all the tape slivers off. you should wind up with nice silver dings all over your helmet. for added effect, scratch it up a bit with sandpaper and smudge black acryllic on your fingers and grub it up!

good luck! any other questions, just ask.
Posted:  27 Jun 2010 11:05
WOW Thanks Stitches for all that useful info!

I wish we has a Captain America costume section here, your post Stitches would be a sticky in that section.
Awesome, helpful information!

Guys, I look forward to seeing some of your helmets. Sounds like a little fun project for all Cap fans to try out.
Thanks again Stitches for writing this tutorial for all of us! Very cool bro!
Posted:  27 Jun 2010 23:58
Anytime man. i'll be sure to check this thread often in case anyone needs more help.
Posted:  28 Jun 2010 05:04
Wow, thanks for the incredible detail.   I will probably print this out when I finally get around to try it out.   My goal is to get it finished for halloween.   Here's hoping.....
Posted:  29 Jun 2010 02:44
Found this pic online! This is sort of how I would like mine to look. Little bit of damage/wear.

http://i220.photobucket.com/albums/dd180/timo226/ultimates_capt_america_02.jpg
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Posted:  29 Jun 2010 10:32   Last Edited By: PS Schmucker
That's pretty cool Tim, I like it!

It's a nice display piece as well.
Posted:  29 Jun 2010 18:02   Last Edited By: stitches75
yup. that helmet is a great example of acryllic weathering. royal blue base color. he used a few darker shades of blue, black and he smudged some bloodstains on it. that is an awesome bucket!! All he did there is smudge the paint everywhere with his fingers. Very easy and lots of messy fun! I love weathering.